Below are listed some of the products and more common combinations that are used for different situations. For more information on each of these coatings click on PRODUCT CHARACTERISTICS and you will go to the technical section explaining about these. For information on what systems have been commonly used in what industry click on SYSTEMS THAT WORK BY LOCATION and that will bring you to the technical section on this.
GENERAL CONCRETE CONSIDERATIONS FOR NEW CONCRETE
Many papers, even books have been written about concrete. These guidelines are intended as a check list ahead of time for new construction.. if one or another item seems of greater importance it is wise to discuss this in more depth with you architect, engineer and builder ahead of time. there are many though in general:
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- MIX DESIGN
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- have as low a water/cement ratio as you can. 0.45 is pretty good. The less water put in the mix the less that has to come out during the cure – ie shorter time to when you can coat the concrete. This is discussed more in MOISTURE VAPOR TRANSMISSION
- The mix should NOT contain chloride accelerators.
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- MIX DESIGN
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- FLATNESS
- This is commonly specified by “F” numbers, with Ff being how flat the surface is and Fl being how level (sloped or not) the surface is. The Flatter it is the better the coating surface will look. Coating a wavy floor gives a shiny, perhaps colored, wavy looking floor. This is discussed more in FLOOR FLATTNESS.
- FLATNESS
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- FINISH
- In general a smooth troweled finish is the best, not over troweled or burnished black as this is difficult to work with.
- FINISH
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- CURE
- We would like a “wet cure” when possible. The builder is responsible to get a good finish on the concrete and so may need a curing compound to assure this. All of these need to be removed ahead of any coating work. A dissipating cure and seal is the least costly, a traditional cure and seal is more so and a silicate more so yet. The concrete cure time is dependent on many factors discussed in MOISTURE VAPOR TRANSMISSION. We have ways of dealing with a need to be on a surface ahead of the usual cure time, though there is some cost to this. For fast patches using Gill 33 to speed up the concrete is a good idea.
- CURE
- JOINTS
- Joints are cut to relieve stress on the concrete curing the cure process so the slab face does not crack as the concrete shrinks. This shrinkage continues for a year or so and is discussed in more detail in JOINTS and JOINT PULL APART
SYSTEMS
EPOXY SEALERS
Product
Description
Technical Data Sheet
Safety Data Sheet
#1013
50% solids, water based, low odor, excellent adhesion, room temperature, over moist concrete
EPOXY COATINGS
System
Products Used
Technical Data Sheet
Safety Data Sheet
BASIC SYSTEM
#1013 Epoxy primer + 1 or 2 coats #1300 SRE floor coating clear or in colors
HIGH BUILD SYSTEM
#1013 Epoxy Primer + 1 coat #4100 Epoxy + 1 or 2 coats #1300 SRE floor coating clear or in colors
100% SOLIDS SYSTEM
#1013 Epoxy Primer + 1 or 2 coats #4100 or #4110 Epoxy coating clear or in colors
HIGHLY SOLVENT RESISTANT
Usual top coats: #1300, #4110
HIGHLY CHEMICAL RESISTANT
Usual top coats: #4110, #5100 NOVOLAC
URETHANE COATINGS
System
Products Used
Technical Data Sheet
Safety Data Sheet
BASIC SYSTEM
#1013 Epoxy primer + 1 or 2 coats #2400 Aliphatic-polyester urethane
HIGH BUILD SYSTEM
#1013 Epoxy primer + 1 coat#4100 + 1 or 2 coats #2400 in clear or colors
CHEMICAL RESISTANT SYSTEM
#2400 Urethane
DECORATIVE
Product
Description
Technical Data Sheet
Safety Data Sheet
HEAVIER INDUSTRIAL
System
Description
Technical Data Sheet
Safety Data Sheet
POLYMITE 1/8” TO 3/8” THICK
Multi-layer laminate of epoxy or polyester depending on the useO
WALLS AND TANK LINERS
System
Products Used
Technical Data Sheet
Safety Data Sheet
HIGHLY CHEMICAL RESISTANT
#1120 Epoxy block filler + 2 top coats #1300 or #2400
FABRILON
1 ½ ounce fiberglass laminate to walls, floors, or trenches with epoxy or polyester depending on use
PRODUCTS
PREPARATION PRODUCTS
Product
Description
Technical Data Sheet
Safety Data Sheet(s)
DRYSTOP
Stops moisture from coming out of concrete and helps purge any contaminants
EPOXIES
Product
Description
Technical Data Sheet
Safety Data Sheet(s)
#1013
50% solids, water based, low odor, excellent adhesion, room temperature, over moist concrete
#1020
Penetrating polyamide-epoxy primer, low cost, room temperature cure
OIL STOP PRIMIER
Long term barrier coating for oil or grease soaked concrete floors
#1300 SRE FLOOR COATING
High performance epoxy with excellent solvent and wear resistance
#1300 ESD FLOOR COATING
Electrostatically dissipative coating
URETHANES
Product
Description
Technical Data Sheet
Safety Data Sheet(s)
#2200
Aliphatic Urethane; Single component moisture cure urethane; good chemical exposure situations and solvent resistance and excellent UV resistance
POLYUREA
Product
Description
Technical Data Sheet
Safety Data Sheet(s)
POLYESTERS AND VINYLESTERS
Many available depending on usage situation
SPECIALTY
Product
Description
Technical Data Sheet
Safety Data Sheet(s)
MOISTURE VAPOR BARRIER EPOXY
66% solids solution, excellent hardness, short cure time, and superior resistance to moisture vapor coming through the concrete
SURFPREP 102
Powerful solvent blend to soften coatings prior to recoating